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AIR CLEANING SYSTEM

Compressed air coming from the compressor tank is contaminated with dirt, oil and moisture. For general use of compressed air, filters are used to remove these contaminations. Air coming out of these filters is “Clean Air” for all general purpose application. But there are some applications like powder coating which require high filtering efficiency then the one obtained in filters. To get these high filtering efficiency (up to 99.9%), we has specially designed a filter set, named “EASY CLEAN”.

Ours “EASY CLEAN” consists of Pre-Filter, Silica Gel Dryer, Activated Carbon Filter and Coalescing Filter Connected in series to form a single unit. This set gives filtering efficiency upto 99.9% by removing moisture and the oil in vapour form.

These units are very easy to maintain and have negligible maintenance cost. These units are used very popularly at powder coating facilities.

All Aluminium (extruded) body construction, with nitrile seal and transparent shatter proof polycarbonate bowl make it a versatile light weight unit. Metal bowls are available for higher working pressure and temperature. Plated/powder coated bodies look aesthetically appealing. Mounting brackets for wall/panel mounting are provided. Metal guard for bowl for extra safety and autodrain for automatic draining of condensate available at extra cost.

Easy Clean

Pre Filter
The double-action filtration cyclone separation and residual separation gives “clean air” with minimum pressure drop. The Filter element used is sintered bronze or plastic. The standard filter element is 25 microns.

Silica Gel Dryer
The Filtered air after passing through pre filter still has traces of moisture in the vapour form. This moisture in the vapour form is absorbed by the Silica Gel Dryer. The air coming out of Silica Gel Dryer is 99.99% moisture free. The Silica Gel used is indicative type. Upon absorption of moisture the color of Silica Gel changes from blue to pink. When Saturated Silica Gel can be regenerated very easily by putting it near heat source such as light bulb or oven. When Silica Gel is fully regenerated, the colour changes from pink to blue. The Silica Gel can be regenerated again over long period.

Activated Carbon Filter
The dry filtered air coming out of Silica Gel Dryer still contains oil vapours. These oil vapours are absorbed by the activated Carbon Filter. The Activated Carbon filter absorbs oil vapours particles less than 5 pm. When activated carbon filter is fully saturated with the oil, oil patches will show up on surface of filter element. It is then time to replace the activated carbon filter element.

Coalescing filter
Coalescing filter is final and removes the finer dust particles which might be present in the compressed air. The standard filter element is 5 microns sintered bronze or plastic.

Option
Pre-Filter with Regulator (optional-can be used in place of pre-filter)
This filter-regulator has all the features of Pre-filter, but in addition it also regulates the incoming pressure.
Self-relieving features of the filter-regulator allows “Bleed-off” at excessive back pressure.

Specifications

Size BSP (F) Typical Flow (SCFM) Max Working Pressure (PSI)
    Poly Carbonate Bowl Metal Bowl
1/4”,3/8”,1/2”,3/4” (S)
30 150 250
3/4”,1” 60 150 250
2” 70 150 250


Salient Feature
Specially designed to give 100% quality air for better performance